Special solutions for process lines

We supply reliable HW & SW architecture for speed and torque control in process lines such as pickling, galvanizing, annealing and continuous coating lines.
Many clients have already appreciated our suite of modules controlling these critical functions:
- pxSpeed™ - Process line speed control;
- pxTorque™ - Strip tension control;
- pxDiam™ - Coil diameter real-time measurements;
- pxCoat™ - Control of coating thickness using closed-loop technology.
These modules improve the reliability and production quality of process lines and can be installed in existing automation systems.

Here's a few example of applications.

PxCoat – coating thickness controller

pxCoat is an in-line and closed loop controller of coating thickness for coating lines. By means of this controller, it's possible to avoid over and under coating with harmful effects on quality and ..

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PxTorque – Tension controller

Torque controller it's a key module for controlling a process line. More the material is breakable and more a fast and accurate torque controller is needful.PRISMA Impianti has developed pxTorque..

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PxSpeed – Speed controller

Many process lines are based on different sections (e.g. entry / furnace / exit), and each one may have different speeds according to the process requirement. pxSpeed can manage different speeds and ..

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Burner management system

A burner management system is a key item for the safety of process/plant but is not limited to this scope. Our BMS is a flexible solution that improves process efficiency and fuel saving, applicable in a broad range of industries such as chemical, metals, manufacturing, power generation among others.
We achieve these targets by carefully selecting instruments and control systems that provide the best and smoothest integration. PRISMA Impianti BMS can be developed using DCS, PLC or RTU and includes a standard communication interface, for an easy integration with the existing plant control system.

Here's a few example of applications.

Combustion system upgrade for Pyrolysis furnaces

Combustion system upgrade for Pyrolysis furnaces. A new combustion system has been supplied for the existing pyrolysis furnaces. The retrofit has reduced the energy consumption and increased the ..

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Burner Management System –  Gas Power Plant

Burner Management System -  Gas Power Plant. The multi-fuel Thermal Power Plant can use natural gas or blast furnace gas. The total production capacity of the 3 blocks is 480MW electricity, 160MW ..

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Revamping of reheating furnace for slabs

This revamping included the refractory relining and the replacement of the combustion equipment. We engineered, supplied and installed a new combustion system, which includes piping, valves, burners, ..

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Fuel train

PRISMA Impianti supplies engineered-to-order skids, designed according to international standards (API, ISO, IEC, UL, NEMA) and/or client standards. Our skids can also be placed in harsh environments or ATEX areas.
- Gas metering stations;
- Mixed gas station;
- Instruments racks;
- Valves skids;
- Pressure reducing skids.
PRISMA Impianti skids are turn-key solutions supplied "ready for operations".

Here's a few example of applications.

Mixed gases station for reheating furnaces

PRISMA Impianti supplied a mixed gasses station for furnaces. The mixed gasses station has been designed to be able to manage different types of gasses, according to the availability and type of ..

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Mixing gases station for coke ovens

PRISMA Impianti supplied a mixed gasses station to a steel complex for their coke ovens battery. The station can mix the natural gas, blast furnace gas, and coke oven gas. The calorific value of the ..

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Fuel train design

PRISMA Impianti designed and supplied fuel trains for various fuels: gas, diesel or heavy fuel oil. The trains are installed on self-supporting skids. They are very well structured in order to ..

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PCRs

A preassembled Power & Control Room is one of the fastest and most reliable ways to shorten the erection phase. In fact, after designing and building the electrical and control equipment, PRISMA Impianti is also able to fit all the supplied equipment inside a shelter. These shelters are designed by us taking into account the required functionalities and environmental conditions, while minimizing the size to cut down shipping costs and delivery times. Modular solutions are available to account for special needs. PRISMA Impianti PCRs use military-grade connectors for a quick and easy power up of the solution.
Here's a few example of environmental conditions sustained by our PCRs:
- Off grid solution (PV system + battery pack);
- Marine atmosphere (special coatings);
- Desert, tropical or sub-artic environments.
PRISMA Impianti have designed and manufactured PCRs for a wide range of applications and industries; a special mention should be made for:
- Pipeline leak detection system (LDS) for leak or break detection monitoring, TLC equipment, anti-intrusion detection and remote video surveillance;
- Air pollution monitoring station with communication to the national environment agency (if required);
- On-board PCRs for harbor and bridge cranes, compliant to marine atmosphere and strong vibrations.

Here's a few example of applications.

Remote Terminal Units for oil pipeline

The scope of work was the design, supply, and installation of two RTUs for the Leak detection system (LDS), to control and take action in case of pipeline leakage. We designed the preassembled ..

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PCR Copper high speed slitting machine

Slitting Lines L1 & L2 - Electrical and automation systemThis job covered the design, fabrication and delivery of a complete set of automation and electrical equipment for two high-speed ..

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Cranes E-houses and local panels

We supplied the E-Houses for 48 straddle carriers, used to stack and move ISO standard containers from the quayside to the yard. The corrosive environment and the vibrations have required a special ..

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