We support the digital transformation of your production process, with references in multiple industries around the world.

Productivity

We can improve the Productivity and Overall Equipment Efficiency (OEE) of your process through the reengineering of your production plants. Revamping the electrical and automation systems greatly reduces lead and cycle times and helps speed-up maintenance by replacing outdated technologies. An extended retrofit can also expand your product range, giving you more flexibility and competitiveness.

Here's a few example of applications.

New production plant

New production plant. We were awarded an EPC contract for integration of a new starch-based production plant.The design required more than 16,000 hours and included a critical buildings conversion..

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Product line extension for AHSS steel

Product line extension AHSS Advanced High Strenght Steel. Retrofit of an annealing line to produce AHSS steel coils. Advanced high strength steels (AHSS) have a major economic significance in the ..

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Revamping of E&C systems for galvanizing line

Revamping E&C systems for galvanizing line: the old technologies have been replaced with cutting-edge technologies. The new equipment has been fitted with the existing panels and the existing ..

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Energy efficiency

Energy Efficiency can be an important competitive advantage. With our vast expertise with drives and process control, we can optimize energy consumption. We also have specific solutions for Energy Monitoring & Control Systems (EMCS), a critical element of a modern substation.
To reduce natural gas consumption, we can install recuperative and regenerative burners or design a modern Burner Management System (BMS), complete with our mathematical model pxFlam.
Ask us about the availability in your country of White Certificates schemes (ESC EEC..) to further boost modern Burner Management System (BMS), complete with our mathematical model pxFlam.
Ask us about the availability in your country of White Certificates schemes (ESC, EEC..) to further boost your bottom line.

Here's a few example of applications.

PRISMA px: INTELLECTUAL PROPERTIES

In order to provide an even more efficient service to our clients, we have developed a few software modules for specific control functions: • pxCOAT™ closed- loop coating thickness control: • ..

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Expansion of our existing panel workshop in USA!

Expansion of our existing panel workshop in USA!PRISMA Integration, our subsidiary in the USA, is proud to announce the expansion of its existing UL-508A panel workshop for 5,400 sf.This ..

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PRISMA Impianti revamped the air cooling system of the galvanizing line No. 4 for Marcegaglia Ravenna

PRISMA Impianti has developed an important project for Marcegaglia Ravenna, in order to increase the production and to revamp the air cooling system of the existing continuous galvanizing line No. 4..

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Functional safety

Our Functional Safety Engineers are certified by the most accredited authorities for hardware and software design according to IEC 61508, IEC 61511, IEC/EN 62061 or EN/ISO 13849. We have experience with Safety Integrity Levels up to SIL 3 and Performance Levels up to Pld.
We perform Process Hazard & Risk Analysis (HAZOP, FMECA, FTA, RAMS), design Integrated Control & Safety System (ICSS), Fire&Gas and Emergency Shutdown System (ESD), certifying the supply according to the related safety standards. Similar but less complex procedures are applied for the safety of machinery.

Here's a few example of applications.

PRISMA Impianti Risk Analysis

Functional Safety is the core of several EU Directives related to Machinery/ATEX/PED/Low Voltage/EMC.PRISMA Impianti fully endorses the wise words from Werner von Siemens: "Accident prevention ..

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Functional Safety systems: design and implementation

We continue our review on Functional Safety. After talking about Risk Analysis in the previous article, the next step is presenting our services for the design and implementation of Functional Safety ..

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Functional Safety: Validation and Integration

Functional Safety: Validation and IntegrationAfter completing our review of Functional Safety, regarding Risk Analysis, Design and Implementation, we will now consider Validation and Integration..

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Smart analytics

Smart Analytics are a more immediate and convenient solution to improve your production management. Our MES solution features material and warehouse management, production scheduling and optimization, real-time tracking, quality control, data storage and analysis, KPI and reports.
The system is mobile-friendly and cyber-secure, to make sure unlocking the Industrial IoT potential will not mean the loss of data security. With our MES, or its single software sub-packages, you can improve your lead time, quality and uptime. It is a valuable tool to a better maintenance management, an often neglected source of value.

Here's a few example of applications.

Production monitoring System

Production monitoring System. Given our long experience, we know how important it is for our Clients to measure the performance of each production step, to have the basis for a continuous improvement ..

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Manufacturing Execution System MES

Manufacturing Execution System MES.We have realized a Manufacturing Execution System (MES) for a steel pipe production factory.In addition to the production process (forming, welding, ..

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Pickup optimization software in automated warehouse

Pickup optimization software in automated warehouse. Modern logistic warehouses are becoming key assets for a customer with the needs to store a large amount of critical equipment and components. ..

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